Bag Stacker Conveyors

Bag Stacker Conveyors

Bag Stacker Conveyors

Modern Industrial Automation Solutions Pvt. Ltd. offers advanced Bag Stacker Conveyors to automate the lifting, stacking, and loading of heavy sacks. These systems dramatically reduce manual labor, improve worker safety, and speed up warehouse and loading dock operations.

What Are Bag Stacker Conveyors

Bag stacker conveyors (also known as bag loaders) are mechanized belt systems designed to elevate and stack heavy bags of goods such as grains, sugar, cement, and fertilizers. They help eliminate the need for manual lifting, reducing physical strain on workers while increasing stacking speed and consistency.

Bag Stacker Conveyors

Modern Industrial Automation Solutions Pvt. Ltd. offers advanced Bag Stacker Conveyors to automate the lifting, stacking, and loading of heavy sacks. These systems dramatically reduce manual labor, improve worker safety, and speed up warehouse and loading dock operations.

What Are Bag Stacker Conveyors

Bag stacker conveyors (also known as bag loaders) are mechanized belt systems designed to elevate and stack heavy bags of goods such as grains, sugar, cement, and fertilizers. They help eliminate the need for manual lifting, reducing physical strain on workers while increasing stacking speed and consistency.

Use Cases & Applications

Use Cases & Applications

Bag stacker conveyors are used across a wide range of industries

Agriculture & Grains:
1. Stack rice, wheat, and seeds in warehouses.
2. Maximize vertical storage post-harvest.

Cement & Construction Materials:
1. Stack or load 40–50 kg cement, gypsum, and sand bags
2. Reduce back injuries during dispatch

Sugar & Fertilizer Plants:
1. High-speed loading of sugar and fertilizer bags onto trucks
2. Handle seasonal demand efficiently

Food Processing
1. Gentle handling of flour, sugar, or powdered milk bags
2. Feed automated palletizers or build interim floor stacks

Ports & Logistics
1. Unload containers with bagged goods (spices, cocoa, animal feed)
2. Mobile units service multiple dock locations

Bag Stacker Conveyors Features & Benefits

Bag Stacker Conveyors Features & Benefits

Feature Description  Benefit
Mobile & Flexible Mounted on wheels for easy relocation Serves multiple loading zones efficiently
Adjustable Boom Height and angle adjustable Ergonomic stacking and truck loading
High Throughput Smooth, fast belt movement Up to 800 bags/hour for peak efficiency
Labor Reduction Requires just 1–2 operators Cuts labor costs and reduces injuries
Versatile Handling Supports varied bag types & weights Year-round use for diverse products
Low Maintenance Direct drive & steel frame Reliable, long-lasting performance
Space Saving Foldable boom, compact when idle Optimizes warehouse layout

Product Variants & Specifications

We offer customizable models for various industrial applications

Variants

  • Mobile models with wheels (for yard/warehouse movement)
  • Fixed installations for packing plants

Specifications

  • Length & Height: Adjustable boom length (20–40 ft) and stacking height (10–40 ft)
  • Fixed installations for packing plants
  • Belt Size & Capacity: 500–650 mm belt width; up to 800 bags/hour throughput
  • Mobility: Steel frame with UHMW/rubber wheels for easy relocation
  • Tilt Adjustment: Manual/hydraulic tilt for stacking or truck loading
  • Drive System: Electric motor with direct belt drive & variable speed
  • Durability: All-steel frame, textured belt, weather-resistant build

Case Study: E-Commerce Fulfillment Center Success

Case Study: E-Commerce Fulfillment Center Success

Client

Sago milling company based in Tamil Nadu, India.
Faced logistical inefficiencies in bag handling.

Challenge

Manual stacking of 50 kg sago bags caused delays.
Frequent injuries and 3-hour truck loading times.

Solution

Installed two mobile stackers with height adjustment.
Used for both warehouse stacking and truck loading.

Outcome

3x faster stacking with 70% labor reduction.
Zero injuries and loading time cut to 1 hour.

Process Today

Ready to eliminate the bottlenecks, mitigate the risks, and boost the efficiency of your end-of-line operations? Our cutting-edge palletising solutions – encompassing both robust conventional systems and highly flexible robotic solutions – are expertly tailored to streamline your packaging process.

Modern Industrial Automation Solutions Pvt. Ltd. will meticulously assess your unique needs and propose the ideal system to maximize throughput, drastically improve safety, and ensure impeccable stack integrity for all your products.

Contact us today for a personalized consultation and discover how we can transform your palletizing operations!